TESTING STANDARDS

 神户工业试验场有限公司(KMTL)的业务范围涉及整个工业领域,主要包括工业材料,造船,火力•核能发电,航空航天和医疗器械等多方面。公司技术人员熟知各领域的试验规格,能满足各类顾客的要求。神户工业试验场有限公司作为独立实验室在1998年取得了[ISO/IEC 17025实验室认证]。2006年作为材料测试实验室,在日本国内第一个取得了美国航空宇宙产业及防卫产业契约者认证程序(Nadcap)认定。2008年成为美国通用电气公司S-400认证独立实验室。

 在世界认可的高水准的质量保证体制下,本公司为世界各地各领域顾客提供了高水准的测试和评估服务 并得到了广泛的好评和信赖。航空航天,能源,汽车,医疗等主要领域具有代表性的标准试验规格如下。

航空航天

业务概要
测试
对象
发动机配件; 机身结构(机身,机翼,尾翼等)
测试
目的
新材料的开发; 功能评定。耐久性评估; 复合材料特性
材料
类别
特殊钢; 超合金; 钛合金; 铝合金; 塑料; 复合材料

 神户工业试验场有限公司非常重视航空航天产业,在2005年取得JIS Q 9100(AS9100)认定后,又于2006年取得了Nadcap(MTL)实验室的认定。鉴于航空航天 材料的特殊性,航空界各大公司对材料测试实验室的质量管理要求很高。本公司的以ASTM规格为主的航空材料测试技术在业界有着很高的信誉,受到众多航空制造业公司的好评。

测试项目 测试标准 标题
拉伸试验 JIS Z 2241 (ISO 6892-1) Method of tensile test for metallic materials
ASTM E8/E8M Standard Test Methods for Tension Testing of Metallic Materials
JIS G 0567 (ISO 6892-2) Method of elevated temperature tensile test for steels and heat-resisting alloys
ASTM E21 Standard Test Methods for Elevated Temperature Tension Tests of Metallic Materials
压缩试验 ASTM E9 Standard Test Methods of Compression Testing of Metallic Materials at Room Temperature
断裂韧性 JIS G 0564 (ISO 12737) Metallic materials -- Determination of plane-strain fracture toughness
ASTM E399 Standard Test Method for Linear-Elastic Plane-Strain Fracture Toughness KIC of Metallic Materials
ISO 12108 Metallic materials -- Fatigue testing -- Fatigue crack growth method
ASTM E646 Standard Test Method for Measurement of Fatigue Crack Growth Rates
疲劳试验 JIS Z 2279 Method of high temperature low cycle fatigue testing for metallic materials
ASTM E606 Standard Practice for Strain-Controlled Fatigue Testing
JIS B 1081 (ISO 3800) Threaded fasteners -- Axial load fatigue testing -- Test methods and evaluation of results
ASTM E466 Standard Practice for Conducting Force Controlled Constant Amplitude Axial Fatigue Tests of Metallic Materials
蠕变断裂试验 JIS Z 2271 (ISO 204) Method of creep and creep rupture test for metallic materials
ASTM E139 Standard Test Methods for Conducting Creep, Creep-Rupture, and Stress-Rupture Tests of Metallic Materials
ASTM E292 Standard Test Methods for Conducting Time-for-Rupture Notch Tension Tests of Materials
金相检查 ASTM E3 Standard Guide for Preparation of Metallographic Specimens
ASTM E407 Standard Practice for Microetching Metals and Alloys
ASTM E45 Standard Test Methods for Determining the Inclusion Content of Steel
ASTM E112 Standard Test Methods for Determining Average Grain Size
ASTM E930 Standard Test Methods for Estimating the Largest Grain Observed in a Metallographic Section (ALA Grain Size)
ASTM E340 Standard Test Method for Macroetching Metals and Alloys
复合材料测试 ASTM D2344 / D2344M Standard Test Method for Short-Beam Strength of Polymer Matrix Composite Materials and Their Laminates
ASTM D3039 / D3039M Standard Test Method for Tensile Properties of Polymer Matrix Composite Materials
ASTM D3518 / D3518M Standard Test Method for In-Plane Shear Response of Polymer Matrix Composite Materials by Tensile Test of a ±45° Laminate
ASTM D3846 Standard Test Method for In-Plane Shear Strength of Reinforced Plastics
ASTM D5766 Standard Practice for Filled-Hole Tension and Compression Testing of Polymer Matrix Composite Laminates
ASTM D5961 Standard Practice for Bearing Fatigue Response of Polymer Matrix Composite Laminates
ASTM D6641 Standard Test Method for Determining the Compressive Properties of Polymer Matrix Composite Laminates Using a Combined Loading Compression (CLC) Test Fixture1
ASTM D6742 Standard Practice for Filled-Hole Tension and Compression Testing of Polymer Matrix Composite Laminates
SACMA SRM 1 SACMA Recommended Test Method for COMPRESSIVE PROPERTIES OF ORIENTED FIBER-RESIN COMPOSITES
热性能 JIS H 7801 Method for measuring thermal diffusivity of metals by the laser flash method
JIS Z 2285 Measuring method of coefficient of linear thermal expansion of metallic materials
JIS K 7120 (ISO 7111) Testing Methods of Plastics by thermogravimetry
JIS K 7121 (ISO 3146) Testing Methods for Transition Temperatures of Plastics

能源

业务概要
测试
对象
密封容器; 蒸汽发生器; 锅炉; 蒸汽轮机。主要管道等结构; 风电涡轮机叶片
测试
目的
材料特性; 剩余寿命评估; 质量评价; 故障调查; 综合实力评价
材料
类别
碳钢; 低合金钢; 不锈钢; Ni基合金; 超合金; 复合材料

 核电站及火力发电设备,一般都是依据ASME(美国机械工程师协会),RCC-M(法国压水堆核岛机械设备设计和建造规则)等标准进行设计开发。作为清洁能源的核能发电设备,倍受注目,此外作为可再生能源,风力发电也备受青睐。新技术,新设备的开发呈增加倾向。另一方面,既存核电和火力发电设备的使用寿命一般为30年~60年,此类设备的剩余寿命的评估也是一大国际课题。


 本公司对相关材料的测试技术有丰富的经验,能提供EN规格,ASTM规格及ISO规格的各种测试服务,为确保各类发电设备的安全做出了贡献。

测试项目 测试标准 标题
拉伸试验 EN 10002-1 Tensile testing of metallic materials. Method of test at ambient temperature
JIS Z 2241 (ISO 6892-1) Method of tensile test for metallic materials
ASTM E8 / E8M Standard Test Methods for Tension Testing of Metallic Materials
EN 10002-5 Tensile testing of metallic materials. Method of test at elevated temperatures
JIS G 0567 (ISO 6892-2) Method of elevated temperature tensile test for steels and heat-resisting alloys
ASTM E21 Standard Test Methods for Elevated Temperature Tension Tests of Metallic Materials
弯曲/压缩试验 EN 910 Destructive tests on welds in metallic materials. Bend tests
JIS Z 3122 (ISO 5173) Methods of bend test for butt welded joint
ASTM E9 Standard Test Methods of Compression Testing of Metallic Materials at Room Temperature
冲击试验 EN 10045-1 Charpy impact test on metallic materials. Test method (V- and U-notches)
JIS Z 2242 (ISO/DIS 148-1) Method for Charpy pendulum impact test of metallic materials
硬度试验 JIS Z 2243 (ISO 6506-1, 6506-4) Brinell hardness test -- Test method
ASTM E10 Standard Test Method for Brinell Hardness of Metallic Materials
JIS Z 2244 (ISO 6507-1, 6507-4) Vickers hardness test -- Test method
ASTM E384 Standard Test Method for Microindentation Hardness of Materials
JIS Z 2245 (ISO 6508-1) Rockwell hardness test -- Test method
ASTM E18 Standard Test Methods for Rockwell Hardness of Metallic Materials
断裂韧性 ASTM E208 Standard Test Method for Conducting Drop-Weight Test to Determine Nil-Ductility Transition Temperature of Ferritic Steels
ISO 12108 Metallic materials -- Fatigue testing -- Fatigue crack growth method
ASTM E646 Standard Test Method for Measurement of Fatigue Crack Growth Rates
ASTM E399 Standard Test Method for Linear-Elastic Plane-Strain Fracture Toughness KIC of Metallic Materials
ASTM E1820 Standard Test Method for Measurement of Fracture Toughness
疲劳试验 ASTM E2368 Standard Practice for Strain Controlled Thermomechanical Fatigue Testing
JIS Z 2279 Method of high temperature low cycle fatigue testing for metallic materials
ASTM E606 Standard Practice for Strain-Controlled Fatigue Testing
蠕变断裂试验 JIS Z 2271 (ISO 204) Method of creep and creep rupture test for metallic materials
ASTM E139 Standard Test Methods for Conducting Creep, Creep-Rupture, and Stress-Rupture Tests of Metallic Materials
金相检查 ASTM E3 Standard Guide for Preparation of Metallographic Specimen
ASTM E407 Standard Practice for Microetching Metals and Alloys
JIS G 0571 Method of oxalic acid etching test for stainless steels
JIS G 0551 Steels -- Micrographic determination of the apparent grain size
ASTM E112 Standard Test Methods for Determining Average Grain Size
ASTM E930 Standard Test Methods for Estimating the Largest Grain Observed in a Metallographic Section (ALA Grain Size)
JIS G 0553 Steel -- Macroscopic examination by etching
ASTM E340 Standard Test Method for Macroetching Metals and Alloys
JIS G 0555 Microscopic testing method for the non-metallic inclusions in steel
ASTM E45 Standard Test Methods for Determining the Inclusion Content of Steel
EN 1321 Destructive tests on welds in metallic materials -- Macroscopic and microscopic examination of welds
CR 12361 Destructive tests on welds in metallic materials. Etchants for macroscopic and microscopic examination
ASME Section IX ASME BPVC Section IX 2013-Welding, Brazing, and Fusing Qualifications
粗糙度测量 JIS B 0601 Geometrical Product Specifications (GPS) -- Surface texture: Profile method -- Terms, definitions and surface texture parameters
钢铁化学分析 JIS G 1211-3 (ISO 437) Iron and steel -- Methods for determination of carbon content
JIS G 1212 (ISO 439, 4829-1, 4829-2) Iron and steel -- Methods for determination of silicon content
JIS G 1213 Iron and steel -- Methods for determination of manganese content
JIS G 1214 (ISO 10714) Iron and steel -- Methods for determination of phosphorus content
JIS G 1215-4 Iron and steel -- Methods for determination of sulfur content
JIS G 1216 (ISO 4938, 4939) Iron and steel -- Methods for determination of nickel content
JIS G 1217 (ISO 4937, 15355) Iron and steel -- Methods for determination of chromium content
JIS G 1225 (ISO 17058) Iron and steel -- Methods for determination of arsenic content
JIS G 1227 (ISO 10153, 13900) Iron and steel -- Methods for determination of boron content
JIS G 1228 (ISO 10702) Iron and steel -- Methods for determination of nitrogen content
JIS G 1235 Methods for determination of antimony in iron and steel
JIS G 1237 (ISO 9441) Iron and steel -- Methods for determination of niobium content
JIS G 1258 Iron and steel -- ICP atomic emission spectrometric method
复合材料测试 ASTM D6484 / D6484M Standard Test Method for Open-Hole Compressive Strength of Polymer Matrix Composite Laminates
ASTM D7137 / D7137M Standard Test Method for Compressive Residual Strength Properties of Damaged Polymer Matrix Composite
腐蚀测试 JIS Z 2371 (ISO 9227) Methods of salt spray testing
JIS G 0572 (ISO 3651-2) Method of ferric sulfate-sulfuric acid test for stainless steel
JIS G 0573 (ISO 3651-1) Method of 65 per cent nitric acid test for stainless steels
JIS G 0575 (ISO 3651-2) Method of copper sulfate-sulfuric acid test for stainless steels
JIS G 0576 Stress corrosion cracking test for stainless steels
JIS G 0578 Method of ferric chloride tests for stainless steels
JIS G 0591 Method of sulfuric acid test for stainless steels
ASTM A262E Standard Practices for Detecting Susceptibility to Intergranular Attack in Austenitic Stainless Steels
JIS C 60068-2-11 Basic environmental testing procedures Part 2: Tests -- Test Ka: Salt mist
JIS C 60068-2-52 Environmental testing -- Part 2: Tests -- Test Kb: Salt mist, cyclic (sodium chloride solution)
JIS R 1614 Testing method for corrosion of fine ceramics in acid and alkaline solutions
JIS K 0100 Testing method for corrosivity of industrial water
润滑油分析 JIS K 2283 (ISO 3104) Crude petroleum and petroleum products--Determination of kinematic viscosity and calculation of viscosity index from kinematic viscosity
JIS K 2275 Crude oil and petroleum products -- Determination of water content
JIS K 2501 (ISO 6619) Petroleum products and lubricants -- Determination of neutralization number
JIS K 2580 (ISO 2049) Petroleum products -- Determination of colour
热属性测试 JIS H 7801 Method for measuring thermal diffusivity of metals by the laser flash method
JIS Z 2285 Measuring method of coefficient of linear thermal expansion of metallic materials
JIS K 7120 (ISO 7111) Testing Methods of Plastics by thermogravimetry
JIS K 7121 (ISO 3146) Testing Methods for Transition Temperatures of Plastics
水质分析 JIS K 0101 Testing methods for industrial water
JIS K 0102 Testing methods for industrial wastewater
JIS B 8224 Boiler feed water and boiler water - Testing methods
空气分析 JIS K 0103 (ISO 7934, 11632) Methods for determination of sulfur oxides in flue gas
JIS K 0104 (ISO 11564) Methods for determination of nitrogen oxides in flue gas
燃料分析 JIS K 2301 Fuel gases and natural gas-Methods for chemical analysis and testing

汽车

业务概要
测试
对象
发动机,底盘,保险杠,走轮,车体内外构造部件
测试
目的
新材料的开发; 功能评估; 耐久性, 安全性评价; 复合材料评价
材料
类别
铸铁; 铝; 冷轧钢板; 低合金钢; 塑料; 复合材料

 汽车的零部件约3万个(件),分别涉及各种材料, 如钢铁,铝合金,玻璃,橡胶,树脂等。随着安全,环护和降低成本正成为汽车工业发展趋向,对各种材料的要求也变得越来越高。本公司以数十年从事相关材料试验所积累的经验,为客户提供全方位的测试服务。公司随日本汽车工业的发展而成长,随着汽车工业全球化的发展我们期待着更多来自海外的客户。

测试项目 测试标准 标题
拉伸试验 JIS G 0567 (ISO 6892-2) Method of elevated temperature tensile test for steels and heat-resisting alloys
ASTM E21 Standard Test Methods for Elevated Temperature Tension Tests of Metallic Materials
硬度试验 JIS Z 2244(ISO 6507-1, 6507-4) Vickers hardness test -- Test method
ASTM E384 Standard Test Method for Microindentation Hardness of Materials
疲劳试验 JIS Z 3138 Method of fatigue testing for spot welded joint
蠕变断裂试验 JIS Z 2271 (ISO 204) Method of creep and creep rupture test for metallic materials
ASTM E139 Standard Test Methods for Conducting Creep, Creep-Rupture, and Stress-Rupture Tests of Metallic Materials
金相检查 ASTM E3 Standard Guide for Preparation of Metallographic Specimen
ASTM E407 Standard Practice for Microetching Metals and Alloys
JIS G 0571 Method of oxalic acid etching test for stainless steels
JIS G 0551 Steels -- Micrographic determination of the apparent grain size
ASTM E112 Standard Test Methods for Determining Average Grain Size
ASTM E930 Standard Test Methods for Estimating the Largest Grain Observed in a Metallographic Section (ALA Grain Size)
JIS G 0553 Steel -- Macroscopic examination by etching
ASTM E340 Standard Test Method for Macroetching Metals and Alloys
JIS G 0555 Microscopic testing method for the non-metallic inclusions in steel
ASTM E45 Standard Test Methods for Determining the Inclusion Content of Steel
EN 1321 Destructive tests on welds in metallic materials -- Macroscopic and microscopic examination of welds
CR 12361 Destructive tests on welds in metallic materials. Etchants for macroscopic and microscopic examination
塑料试验 JIS K 7161 (ISO 527-1) Plastics -- Determination of tensile properties -- Part 1: General principles
JIS K 7162 (ISO 527-2) Plastics -- Determination of tensile properties -- Part 2: Test conditions for moulding and extrusion plastics
ASTM D638 Standard Test Method for Tensile Properties of Plastics
JIS K 7171 (ISO 178) Plastics -- Determination of flexural properties
ASTM D790 Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials
JIS K 7111-1 (ISO 179-1) Plastics -- Determination of Charpy impact properties -- Part 1: Non-instrumented impact test
JIS K 7110 (ISO 180) Plastics -- Determination of Izod impact strength
ASTM D256 Standard Test Methods for Determining the Izod Pendulum Impact Resistance of Plastic
JIS K 7191-1 (ISO 75-1) Plastics -- Determination of temperature of deflection under load -- Part 1: General test method
JIS K 7191-2 (ISO 75-2) Plastics -- Determination of temperature of deflection under load -- Part 2: Plastics and ebonite
ASTM D648 Standard Test Method for Deflection Temperature of Plastics Under Flexural Load in the Edgewise Position
JIS K 7202-2 (ISO 2039-2) Plastics -- Determination of hardness -- Part 2: Rockwell hardness
ASTM D785 Standard Test Method for Rockwell Hardness of Plastics and Electrical Insulating Materials
JIS K 6850 (ISO 4587) Adhesives -- Determination of tensile lap-shear strength of rigid-to-rigid bonded assemblies
JIS K 6864 (ISO 9664) Adhesives -- Test methods for fatigue properties of structural adhesives in tensile shear
JIS K 6270 (ISO 6943) Rubber, vulcanized or thermoplastics -- Determination of tension fatigue -- Constant strain method
JIS K 6250 (ISO 23529) Rubber -- General procedures for preparing and conditioning test pieces for physical test methods
腐蚀测试 JIS C 60068-2-11 Basic environmental testing procedures Part 2: Tests -- Test Ka: Salt mist
JIS C 60068-2-52 Environmental testing -- Part 2: Tests -- Test Kb: Salt mist, cyclic (sodium chloride solution)
JIS Z 2731 (ISO 9227) Methods of salt spray testing
热属性 JIS H 7801 Method for measuring thermal diffusivity of metals by the laser flash method
JIS Z 2285 Measuring method of coefficient of linear thermal expansion of metallic materials
JIS K 7120 (ISO 7111) Testing Methods of Plastics by thermogravimetry
JIS K 7121 (ISO 3146) Testing Methods for Transition Temperatures of Plastics

医学

业务概要
测试
对象
人工植入材料和产品,治疗,手术及康复用器械等
测试
目的
新型材料的开发,药品法认可申请,比较试验
材料
类别
纯钛; 钛合金; 不锈钢; 钴合金; 陶瓷; 高分子材料

 由于相关科学的迅猛发展,医疗领域被认为是今后的增长产业领域。为应对这个医疗领域的发展要求,本公司以多年培育的机器开发设计能力,于2002年取得了医疗用具制造业许可,此后于2007年取得了第一种医疗机器制造销售业的许可,构建了基于质量控制系统(QMS)的质量保证体制,开发了作为医疗设备的「下巴骨延长系统(F1-MAX)」。


 此外,本公司也提供与医疗相关的各种JIS和ASTM规格的材料及产品的测试服务。为客户申报日本厚生劳动省的认可等提供方便。此外,对与美国食品医药品局(FDA)相关的业务提供服务,得到了开拓海外发展企业的信赖。

测试项目 测试标准 标题
拉伸试验 JIS Z 2241 (ISO 6892-1) Method of tensile test for metallic materials
弯曲/压缩测试 JIS Z 2248 (ISO 7438) Metallic materials -- Bend test
JIS T 0312 Testing methods for bending properties of metallic osteosynthesis devices
JIS T 0313 Testing methods for compression bending properties of metallic osteosynthesis devices
ASTM F1717 Standard Test Methods for Spinal Implant Constructs in a Vertebrectomy Model
硬度试验 JIS Z 2244 (ISO 6507-1, 6507-4) Vickers hardness test -- Test method
疲劳试验 ASTM F2077 Test Methods For Intervertebral Body Fusion Devices
ASTM F1798 Standard Guide for Evaluating the Static and Fatigue Properties of Interconnection Mechanisms and Subassemblies Used in Spinal Arthrodesis Implants
断裂韧性 JIS R 1607 (ISO 15732) Testing methods for fracture toughness of fine ceramics
拉拔试验 JIS T 0311 Mechanical testing methods for metallic bone screws
(driving torque test)
ASTM F564 Standard Specification and Test Methods for Metallic Bone Staples
金相检查 ASTM E3 Standard Guide for Preparation of Metallographic Specimen
ASTM E407 Standard Practice for Microetching Metals and Alloys
JIS G 0551 Steel -- Macroscopic examination by etching
ASTM E112 Standard Test Methods for Determining Average Grain Size
ASTM E930 Standard Test Methods for Estimating the Largest Grain Observed in a Metallographic Section (ALA Grain Size)
JIS G 0553 Steel -- Macroscopic examination by etching
ASTM E340 Standard Test Method for Macroetching Metals and Alloys
JIS G 0555 Microscopic testing method for the non-metallic inclusions in steel
ASTM E45 Standard Test Methods for Determining the Inclusion Content of Steel
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